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Pakistan Milk Powder & Butter-oil Factory — Design and Build

Factory Design & Build

Pakistan Milk Powder & Butter-oil Factory — Design and Build

10,000 t/yr greenfield dairy factory with relocated UK equipment

Project Snapshot
ClientMillac Foods Pakistan Ltd (MFPL)
Sector / ProductsFortified milk powders, cream, butter, butter-oil — to European standards
Scale10,000 tonnes/year of fortified milk powders, cream, butter and butter-oil
Year2001 (construction start June 2001)
ServicesFactory Design, Equipment Relocation, Project Management

The Challenge

Lead the design team and supervise the construction of a new greenfield dairy factory in Pakistan to manufacture 10,000 tonnes per annum of fortified milk powders, cream, butter and butter-oil to European standards. The product would substitute for milk powders that were previously imported into Pakistan.

In parallel, project-manage the dismantling, containerising and shipping of major dairy equipment — spray dryer, evaporator, separator, butter-oil plant — from a recently-closed medium-sized UK dairy factory to Lahore.

The Approach

  • Supervised marking, dismantling, containerising and shipping of dairy equipment from the UK source facility
  • Detailed contents lists and photography of every item for insurance purposes
  • Guided the in-country team of engineers, architects and civil engineers on building design
  • Identified missing equipment and recommended renewal or service items
  • Designed for ease of operation with all manufacturing areas visible from a central control room

The Outcome

The Raiwind dairy factory is today recognised as **one of the leading dairy plants in Pakistan**. Manufacturing went live to European-standard specifications, replacing imported milk powders with domestic production. The central-control-room design proved a benchmark for operational visibility in the region.

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