Services

Project Management of $100m Infant Formula Factory, Middle East

Factory Design & Build

Project Management of $100m Infant Formula Factory, Middle East

Greenfield 15,000 t/yr infant formula plant from concept to Danone JV

Project Snapshot
ClientMiddle East private investment company
Sector / ProductsInfant formula milk powder, retail and bulk
Scale$100m project value ยท 15,000 tonnes/year capacity
YearCompleted 2007โ€“2008 (award year)
ServicesProject Management, Factory Design, Joint Venture Negotiation

The Challenge

Project-manage and act as liaison between the client investment group and the equipment supplier (Niro / GEA) for the construction of a $100m state-of-the-art infant formula plant producing 15,000 tonnes per annum.

The project required taking a greenfield site through to a fully operational world-class facility โ€” building, equipment, people, recipes, processes, quality controls and full regulatory approvals โ€” while simultaneously securing a strategic joint venture partner to underwrite the long-term market position.

The Approach

  • Project management and MD-level services for the full project duration
  • Greenfield-to-launch oversight of building construction, equipment installation, commissioning
  • Recipe development and quality control system design
  • Recruitment and training of operating teams
  • Securing full regulatory consents and approvals
  • Joint venture negotiation with Danone

The Outcome

**Product launched on schedule** with all legislative approvals in place. **Within 6 months of launch**, the company won:

- Ministry of Health benchmark for Infant Formula Manufacturing Quality Systems - Ministry of Standards (ISIRI) benchmark presented to John Watson as Managing Director

Shortly after commencing manufacturing, the company entered into a **joint venture with Danone**, securing its position as the leading infant formula manufacturer in the region.

Services applied โ€” click for more
Facing a similar challenge? Watson Dairy Consulting provides independent factory design & build support across the dairy industry, drawing on 50 years of operational experience. Contact Watson Dairy Consulting to discuss your project.
Note on confidentiality: Some project details are anonymised to respect client confidentiality. The technical scope, approach and outcome described accurately reflect the work undertaken. For project-specific references and credentials, please contact Watson Dairy Consulting.